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Robotic machining with external tool
Ryvol, David ; Pochylý, Aleš (referee) ; Kubela, Tomáš (advisor)
The goal of this final thesis is to evaluate the performance of chosen CAM software in robotic deburring of cast parts while using external tool. For this purpose, an analysis of program’s functions was carried out and toolpath-making strategies were compared. The most appropriate strategy for mentioned technology was chosen based on this analysis. The generation of a toolpath was described on the example of real part from automotive industry. In order to simulate real machining process, a model of workspace was created, proper tool with spindle was selected and a method of clamping the workpiece was designed. A postprocessor was created, and so was the robot program, after successful simulation, as a foundation for possible practical test. PowerMill software proved to be not very suitable for this kind of machining application, mainly because of high amount of time consumed during the whole process. So the original idea of replacing classical on-line programming with this software is not advised.
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A simulation study of a production line with industrial robots
Mrkva, Tomáš ; Kubela, Tomáš (referee) ; Pochylý, Aleš (advisor)
This diploma thesis deals with the design of a robotic workplace for deburring of a given part. The robot's task is to remove the machined part from the production machine, create a blank workpiece ready for machining, and finally deburr the the machined part. There are several proposals for the layout of the robotic cell, as well as the design of the end effector, the input tray for semi-finished products and a stand with tools for deburring. Subsequently, a simulation model of the designed robotic cell is created in the Siemens Process Simulate software. Using RSC modules, the exact resulting cell clock is determined. The whole process of creating a simulation model is detaily described. At the end of this thesis is an economic evaluation of the proposed solution.
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A simulation study of a robotic cell for production machine operation and realization of finishing operation
Kljajič, Marko ; Kubela, Tomáš (referee) ; Pochylý, Aleš (advisor)
The aim of the thesis is conceptual design of robotic workplace with its subsequent simulation. The current workplace for manufacturing and deburring parts for automotive industry is operated manually. The plan is overall automation and replacement of operators by robots. The thesis deals with the concept of layout of elements in the cell, and the procedure of their selection or design. Process simulation is performed in the Process Simulate software from Siemens. For the purposes of the work is used RCS module, which on the basis of dynamic conditions can calculate the cycle of production very close to the reality. The production cycle is compared to the current workplace. The work also deals with the economic evaluation of the proposed workplace.
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Automation of production machine operation and robotic deburring within external pneumatic tools
Procházka, Jakub ; Kubela, Tomáš (referee) ; Pochylý, Aleš (advisor)
The task of this master thesis is to design a robotic workcell for an automation of the production machine operation followed by robotic deburring of the parts within external pneumatic tools. There is chosen the most suitable concept of the workplace layout of its included sub-components based on the input parameters. The first part is dedicated to design or select sub-components of the workcell as input magazine, robots, end effectors, deburring station etc. Afterwards, there is created a simulation model of the workcell in Process Simulate software for the verification of demanded cycle times and workcell functionality. The final design has to meet safety standards and technical and economical evaluation is permormed at the end of the thesis.
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Design of the robotic work cell
Gálová, Eva ; Štěpánek, Vojtěch (referee) ; Bražina, Jakub (advisor)
The aim of this thesis is to study the issue of creating a production cell and its subsequent simulation. The simulation operates with a workpiece in a robotic deburring process using a stationary robot. The theoretical part outlines the benefits of virtual commissioning, explains the concept of a digital factory and its examples, and describes robotic programming possibilities. To decide a component selection, robotic deburring and end effectors are explained. Selected components are then used in the practical part. Furthermore, for simulation purposes, one of three designed workplace layouts is selected. The software Process Simulate is used to depict the process of establishing a robotic workplace, which includes robotic operations, sensors, a material flow, and output signals. As a result, a robotic study in Process Simulate, a robotic program, and output signals are developed.
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Design of a Robotic Cell for robotic machining
Husar, Tomáš ; Kubela, Tomáš (referee) ; Pochylý, Aleš (advisor)
The main task of this master thesis is design of robotic deburring workcell. The thesis informs about basic requests of object deburring using industrial robots. From layout variants, the one most suitable is picked. Chosen variant contains proper clamping solution as well as deburring tool and safety requirements. The concept design of robotic deburring cell in 3D visualization is the result of this diploma thesis.
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Design of the robotic work cell
Gálová, Eva ; Štěpánek, Vojtěch (referee) ; Bražina, Jakub (advisor)
The aim of this thesis is to study the issue of creating a production cell and its subsequent simulation. The simulation operates with a workpiece in a robotic deburring process using a stationary robot. The theoretical part outlines the benefits of virtual commissioning, explains the concept of a digital factory and its examples, and describes robotic programming possibilities. To decide a component selection, robotic deburring and end effectors are explained. Selected components are then used in the practical part. Furthermore, for simulation purposes, one of three designed workplace layouts is selected. The software Process Simulate is used to depict the process of establishing a robotic workplace, which includes robotic operations, sensors, a material flow, and output signals. As a result, a robotic study in Process Simulate, a robotic program, and output signals are developed.
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Automation of production machine operation and robotic deburring within external pneumatic tools
Procházka, Jakub ; Kubela, Tomáš (referee) ; Pochylý, Aleš (advisor)
The task of this master thesis is to design a robotic workcell for an automation of the production machine operation followed by robotic deburring of the parts within external pneumatic tools. There is chosen the most suitable concept of the workplace layout of its included sub-components based on the input parameters. The first part is dedicated to design or select sub-components of the workcell as input magazine, robots, end effectors, deburring station etc. Afterwards, there is created a simulation model of the workcell in Process Simulate software for the verification of demanded cycle times and workcell functionality. The final design has to meet safety standards and technical and economical evaluation is permormed at the end of the thesis.
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A simulation study of a robotic cell for production machine operation and realization of finishing operation
Kljajič, Marko ; Kubela, Tomáš (referee) ; Pochylý, Aleš (advisor)
The aim of the thesis is conceptual design of robotic workplace with its subsequent simulation. The current workplace for manufacturing and deburring parts for automotive industry is operated manually. The plan is overall automation and replacement of operators by robots. The thesis deals with the concept of layout of elements in the cell, and the procedure of their selection or design. Process simulation is performed in the Process Simulate software from Siemens. For the purposes of the work is used RCS module, which on the basis of dynamic conditions can calculate the cycle of production very close to the reality. The production cycle is compared to the current workplace. The work also deals with the economic evaluation of the proposed workplace.
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A simulation study of a production line with industrial robots
Mrkva, Tomáš ; Kubela, Tomáš (referee) ; Pochylý, Aleš (advisor)
This diploma thesis deals with the design of a robotic workplace for deburring of a given part. The robot's task is to remove the machined part from the production machine, create a blank workpiece ready for machining, and finally deburr the the machined part. There are several proposals for the layout of the robotic cell, as well as the design of the end effector, the input tray for semi-finished products and a stand with tools for deburring. Subsequently, a simulation model of the designed robotic cell is created in the Siemens Process Simulate software. Using RSC modules, the exact resulting cell clock is determined. The whole process of creating a simulation model is detaily described. At the end of this thesis is an economic evaluation of the proposed solution.
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